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BLDC Motor Magnet

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  • BLDC Motor Magnet
  • BLDC Motor Magnet
  • BLDC Motor Magnet
  • BLDC Motor Magnet

BLDC Motor Magnet

Locus originis:

Zhejiang, China

Notam nomen:

ZK

Applicationem Field:

EV, Automobile, Electric bicycle, TECTUM FLABELLUM, Domus Adjumenta, AI dolor robots humanoides, etc.

Typus:

Micro Motor

Constructio:

Permanens Magnet

Commutatio:

Brushless

Features motor:

Princeps Torque princeps densitas

AM figura:

Rectangulare/obstructionum, anulum, arcum/sigmentum vel nativus

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BLDC Motor Magnet

Magnetes partes essentiales agunt in motoribus directis (BLDC) motoribus, quae communiter in variis applicationibus, inclusa vehiculis electricis, turbines et roboticis utuntur. Magnetes in motore BLDC generant campum magneticum ad currendum mobilem requisiti. Duo genera magnetum in motoribus BLDC communiter adhibitis: neodymium boron ferrei (NdFeB) magnetes et magnetes ferrite. Magnetes hi differunt compositione, proprietatibus magneticis et figuris, quae ad effectum et convenientiam diversis applicationibus afficiunt.

Customized Advantage

  • Zhejiang Zhongke Magnetic Industry Co., Ltd.
    Magnet Selection Guide

    Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.

  • Zhejiang Zhongke Magnetic Industry Co., Ltd.
    Magnet Design and Customization

    With a strong engineer team and professional production lines, Zhongke can design and produce magnet in all shapes according to your needs.

  • Zhejiang Zhongke Magnetic Industry Co., Ltd.
    Free sample inspection and testing

    If you are not sure about the performance parameters of the product, you can send us a sample, we will do a professional test, determine the performance parameters and issue a report for your reference.

  • Zhejiang Zhongke Magnetic Industry Co., Ltd.
    Exclusive customer online service

    Exclusive customer service 7x24 hours to get professional help, make an appointment with a professional technical engineer to get a comprehensive solution.

Perament Magnet Manufacturer

Over 12 Years Experience

Publicly traded listed magnet company in China. Our magnet supplied to many large, medium-scale customers including SAMSUNG, Nidec, Xiaomi, GREE, Midea, WOLONG, amazon, etc. We manufacture type of Ferrite Magnet and Neodymium(NdFeB) Magnet for electric motor, widely used in the field of new generation consumer electronics and energy-saving home appliances.

Just tell us your applied industry, product performance parameters, quantity and size, we will recommend the most suitable magnet for you.

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Production Advantages

  • Variae figurae NdFeB magnetum motricium

    Magnetes ndFeB fiunt ex neodymio, ferro et boron, ac notae sunt propter altitudinem vim magneticam, gravem et gravem, et magnitudinem compactam. Magnetes hi communiter sunt in motoribus et generantibus summus perficientur propter excellentes proprietates magneticae, ut altae coercivitatis, densitatis energiae altae, et caliditatis Curie altae. Magnetes NdFeB variis figuris et magnitudinibus veniunt, secundum applicationem requisitorum.
    Figurae frequentissimae sunt:
    1. Rectangulae/obstructionum magnetum NdFeB: Hi magnetes figurae rectangulae sunt et in motoribus rotoris rectangulis adhibentur. Campum magneticum validum praebent et celeritatem gyrationis altae praebent, eas aptas motoribus velocitati reddentibus.
    2. Magnetes anuli informes NdFeB: Hi magnetes sunt rotundi vel anuli informes et adhibentur in motoribus cum rotundis rotoribus designandis. Anulus figura concedit campum magneticum magis uniformi, unde fit in operatione leniore et sono minus.
    3. Arcus seu segmentum magnetes NdFeB informibus: Hi magnetes in arcum circularem vel segmentum aptare designantur et in motoribus rotors curvis adhibentur. Campum magneticum validum et torquem altum praebent, easque aptas ad applicationes summos torques efficiunt.

  • Ferrite variae formae magnetes motricium

    Magnetes ferrei, qui etiam ut magnetes ceramici noti sunt, ex oxydatis ferreis et aliis oxydis metallicis fiunt et propter altitudinem coercivitatis et minoris sumptus noti sunt. Magnetes ferrei communiter in motoribus parvis in perficientur, ut in adjumenta domus et aqua soleatus.
    Magnetes ferrei varias formas accedunt, etiam:
    1. Obstructio rectanguli magnetes ferrite: Hi magnetes figurae rectangulae sunt et in motoribus rotoris rectanguli adhibentur. Debiliorem campum magneticum praebent quam magnetes NdFeB, inde in torquis inferiori et gyratorii celeritati.
    2. Magnetes ferrite anuli informes: Magnetes hi sunt rotundi vel anuli informes et in motoribus rotundis rotoribus designantur. Debiliorem campum magneticum praebent quam magnetes NdFeB, inde in torquis inferiori et gyratorii celeritati.
    3. Arcus vel segmentum magnetes ferrites informes: Hi magnetes in arcum circularem vel segmentum aptare ordinantur et in motoribus curvis rotors adhibentur. Debiliorem campum magneticum praebent quam magnetes NdFeB, ex torquibus inferioribus et gyratorio velocitatis.

  • Pros et cons diversae figurae magnetis

    Electio figurae magnetis pendet a consilio motoris requisitis, conditionibus operandis, et proposita perficiendi.
    : 1. Magnetes rectos/obstructiones: hi magnetes magnum fluxum magneticum habent densitatem et ad applicationes altae velocitatis sunt idoneae. Attamen, ob limitatam geometriam, campum magneticum uniformem non praebent, inde in laniatus cogging vel torque.
    2. Magnetes anuli informes: hi magnetes campum magneticum aequabiliorem praebent et ad applicationes humilium et demissas torques aptas sunt. Sed non satis magneticae vires ad applicationes altae praebere possunt.
    3. Arcus seu segmentum magnetes informes: hi magnetes magnum torquem praebent et ad applicationes summos torques aptas sunt. Attamen eorum geometria distributio et cogging campum magneticum inaequale causare potest.
    4. Magnetes ferrite: magnetes ferrite viliores sunt magnetibus NdFeB et altioribus temperaturis sustinere possunt. Attamen vim magneticam inferiorem habent et ad applicationes tantum low-perficiendas aptas sunt

  • commoda Zhejiang Zhongke Magnae Industry Co.,Ltd

    Zhejiang Zhongke Magnetic Industry Co.,Ltd. opifex primarius magnetum NdFeB et ferritarum in Sinis est. Societas plus XX annos experientiae in industria magnetica habet et super mille homines utitur. Commoda Zhejiang Zhongke Industry Magnetica in fabricandis diversis figuris magnetis sunt: ​​I. Provectus technologia: Zhejiang Zhongke Magnae Industry Co.,Ltd. technologiae et instrumenti productionis progressus utitur, ut methodum detractionem fusurae, decrepitationem hydrogenii, et molendini jet molendini, ad producendum magnetes summus qualitas NdFeB et ferrite cum variis figuris. 2. Customization:Zhejiang Zhongke Magnetic Industry Co.,Ltd. consuetudo offert consilia magnetis et magnitudinum ad certas emptores necessitates. Societas R&D fortis habet turmas quae magnetes designare et producere possunt cum certae tolerantiae et geometriae complexae. Qualitas imperium: Zhejiang Zhongke Magnetica Industry Co.,Ltd. Systema quale imperium rigorosum habet, quod magnetes signa internationalia in tuto collocet, ut ISO9001:2015, ISO14001:2015, et OHSAS18001:2007. Societas severam probationem et inspectionem agendi, in iis magneticas proprietates experimentorum, mensurarum dimensionalium, et inspectionem visualium, agit. 4. Aliquam cursus sapien: Zhejiang Zhongke Magnae Industry Co.,Ltd. offert competitive pretium pro suis magnetibus NdFeB et ferritis, eosque carum optionem faciens pro clientibus quaerunt magnes qualitates pro rationabili pretio.

Magnet Testing Equipment That We Use

  • Average Particle Size Meter and Density Meter

  • Back EMF Meter

  • Gaussmeters And Fluxmeters And Pressure Gauges

  • Image Measuring Instrument

  • Magnetic Property Measuring Instruments And Thermostats And Thermo-Hygrometers

  • Magnetizer

  • Electric Thermostat

  • Three-Dimensional Waveform Tester

  • CMM

  • Compression Testing Machine

  • Density Tester

  • Muffle Furnace

  • Moisture Tester

  • Planetary Ball Mill

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Production Process Of Permanent Ferrite Magnets

Zhongke is committed to becoming a world-renowned supplier of permanent magnet material application solutions in the field of new generation consumer electronics and energy-saving home appliances.
The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. The specific production process flow chart is as follows:

  • Raw Material Ratio

    Raw Material Ratio

    The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.

  • Ball Milling/Precipitation

    Ball Milling/Precipitation

    The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.

  • Wet Press Forming

    Wet Press Forming

    The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.

  • Sintered

    Sintered

    The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.

  • Grinding Processing

    Grinding Processing

    The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.

  • Inspection and Packaging

    Inspection and Packaging

    The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.

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Production Advantages

  • Ball Milling Process

    The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.

  • Forming Process

    The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.

  • Sintering Process

    By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.

  • Grinding Process

    By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.

  • Secondary Development

    The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.